Project Description

Hydraulic cable crimping tool is compact and ideal for working in confined spaces.

We have below crimping tool models.

Modle ZHO-240 ZCO-300 ZCO-400 CYO-300C ZYO-400
Cutting Range(mm) 16-240mm2 16-300mm2 16-400mm2 35-300mm2 16-240mm2
Crimping Type / Hexagon Crimping Hexagon Crimping Hexagon Crimping Hexagon Crimping
Crimping Force(T) 10 10 12 12 12
Length(mm) 540 540 540 500 500
Stroke(mm) 16 22 32 32 16
Weight(kg) 4.5 10 9 9 9.5
Package Plastic Box Plastic Box Plastic Box Plastic Box Plastic Box
Standard Mould(mm2) 16、25、35、50、70、95、120、150、185、240 16、25、35、50、70、95、120、150、185、240、300 50、70、95、120、150、185、240、300、400 35、50、70、95、120、150、185、240、300 16、25、35、50、70、95、120、150、185、240、300

Hydraulic crimping tools

  • copper, aluminum and telecommunications cables.
  •  max overall diameter up to 3-3/8 in.
  • This model is self contained.
  • robust and sturdy.
  • The hydraulic crimp tool dies can be advanced using only one hand, therefore leaving the other hand free to position the connector
  • 180° rotational head
  • Supplied with Die Sets
  • Built-in safety valve
  • Pressure release lever
  • Housed in a moulded plastic carry case or wood case
  • Comprehensive instructions included
  •  Cable Range: 25-185mm
  • Crimping Force: 50kN
  • Rated Operating Pressure: 600 bar (8600 psi)
Hand operated hydraulic toolhydraulic crimping tool 16-300mmcable lug hydraulic crimping toolself-contained cable crimping toolshydraulic line crimping tool headhydraulic line crimping tool headhydraulic line crimping tool head c shapehydraulic line crimping tool head with fast connector

Hydraulic crimping tool have to equipped with hydraulic pumps.

And hydraulic pumps have two types:

  • Electrical hydraulic pump
  • Manual hydraulic pump
hydraulic cable lug crimping toolhydraulic cable lug crimping toolhydraulic cable lug crimping tool

Hydraulic crimping tool Failure phenomenon & Cause analysis

Failure phenomenon Cause Analysis Elimination method
A. There is no pressure output or the rated pressure is not reached during operation 1. Tool lack of oil 2. Trace impurities in hydraulic oil 3. Internal leakage 1. Replenish or replace the hydraulic oil 2. Loosen the oil return bolt, swing the movable handle, or change the hydraulic oil 3. Contact the dealer or manufacturer and give it to professional maintenance personnel for maintenance.
B. The wire and the segment are not tight after crimping 1. The rated pressure is not reached 2. The mold selection is wrong 1. Refer to A failure phenomenon 2. Replace a suitable crimping die
C. A large number of flashes are generated after crimping the wires and terminals 1. Wrong mold selection 1. See A Troubleshooting
D. Hydraulic oil leaks out of the tool head or plunger 1. The sealing element is damaged 1. Contact the distributor or manufacturer, and have a professional maintenance personnel to replace the sealing element.

Hydraulic integral Crimping tool Data

Model YQK-70 YQ-120 YQ-240 YQ-300
Crimping force 8T 8T 12T 12T
Stroke 10mm 14mm 20mm 20mm
Standard dies 4,6,10,16,25,35,50,70 mm2 10,16,25,35,50,70,95,120mm2 16,25,35,50,70,95,120, 16,25,35,50,70,95,120,
150,185,240mm2 150,185,240,300mm2
Weight 3KG 4KGS 6.5kg 6.5kg
Crimping type Hexagon Type Hexagon Type Hexagon Type Hexagon Type
Model FYQ-400 EP-430 EP-510
Crimping range 16-400 mm2 50-400 mm2 50-400 mm2
Crimping force 16T 12T 13T
Stroke 20mm 32mm 38mm
Standard dies 16,25,35,50,70 ,95,120,150,185,240,300,400 mm2 50,70 ,95,120,150,185,240,300,400 mm2 50,70 ,95,120,150,185,240,300,400 mm2
Weight 6.8KG 6.96KG 6.96KG
Crimping type Hexagon Type Hexagon Type Hexagon Type
Model FYQ-400/500 FYQ-630(H Type) FYQ-630(Normal) EP-630(Intensify
Crimping range 16-400(500) mm2 180-630 mm2 150-630 mm2 150-630 mm2
Crimping force 20T 25T 30T 30T
Stroke 20mm 25mm 25mm 25mm
Standard dies 16,25,35,50,70 ,95,120,150,185,240,300,400(500)mm2 185,240,300 ,400,500,630mm2 150,185,240,300,400,500,630 mm2 150,185,240,300,400,500,630 mm2
Weight 10.16KG 14KG 17.5KG 17.5KG
Crimping type Hexagon Type Hexagon Type Hexagon Type Hexagon Type

Separated Hydraulic Crimping Tool Data

Model FYQ-240 FYQ-300 FYQ-300C EP-430 EP-510
Crimping range 16-240 mm2 10-300 mm2 16-300 mm2 50-400 mm2 50-400 mm2
Crimping force 12 T 12 T 16 T 12 T 13 T
Stroke 20 mm 20 mm 20 mm 32 mm 38 mm
Standard dies 10,16,25,35,50,70 ,95,120,150,185,240mm2 10,16,25,35,50,70 ,95,120,150,185,240,300 mm2 16,25,35,50,70 ,95,120,150,185,240,300 mm2 50,70 ,95,120,150,185,240,300,400,500 mm2 50,70 ,95,120,150,185,240,300,400,500 mm2
Weight 4.2 kg 4.2 kg 6.4 kg
Crimping type Hexagon Type Hexagon Type Hexagon Type